Our Services
From an autonomous NPD team to an individual SME
New Product Development
AE4.0 operates as a vertically integrated new product development team. Because we have all the necessary disciplines covered (project management, analysis, drafting, manufacturability, test engineers, etc), we are able to act as your outsource for development of a design from the conceptual stages through the completion of qualification and manufacture. We take the burden of developing the IP you need so you can build and ship new products. We have true “Cradle To Grave” capabilities.
Rapid Prototyping
At AE4.0, we specialize in delivering cutting-edge rapid prototyping engineering support. Our commitment is to streamline your process – from crafting essential experimental drawings to collaborating with top-tier local machine shops, we take the weight off your engineering and procurement teams. Our track record speaks volumes; we've proven our expertise by consistently producing prototype parts that undergo successful verification testing for proof of concept development. Allow us to accelerate your product development journey: prototype, review, iterate – all swiftly, saving you valuable time and resources. Let's bring ideas to life faster and more efficiently.
Procurement Solutions
The best way to mitigate supply chain risk posed by source-controlled items is to OWN THE DESIGN YOURSELF. AE4.0 has extensive experience displacing problem suppliers. We develop and qualify complex components and assemblies onto our customer’s paper. This allows our customer to source piece parts and do the assembly and test themselves, or to use build-to-print solutions for what was a procurement problem. We give you back the control you need to hit delivery and cost schedules.
Special Operations
Because we are small, agile and can scale quickly, we defy categorization as a consultancy or as a supplier of contract talent. AE4.0 is a collection of talented and experienced engineering SERVICE PROVIDERS. There isn’t much we can’t do, and we pride ourselves on helping our customers with needs both large and small, both high skill and high effort. We have the capacity and people to make those ‘odd jobs’ happen. Troubleshooting, reverse engineering, product qualification, analysis, product improvement and retrofit, cost reduction and re-vitalization of nearly extinct components, we do it all.
Consultancy - Subject Matter Experts
Our stable of highly experienced talent in many areas of aerospace mechanical, hydraulic and electromagnetic systems assures we can help. PhD, DER, PMP - we have the abbreviations that get you unstuck and moving in the right direction.
Secure AI Data Migration: Bridge the Gap Between Technical Debt and Actionable Intelligence
Sit on a mountain of sensitive, static PDFs that your engineering team can't search or filter? For aerospace and defense companies, manual data entry of legacy information (like Acceptance Test Procedures) is a massive time bottleneck. However, typical AI tools and commercial cloud services introduce unacceptable risks to your ITAR and CMMC compliance.
At AeroEngineering4.0, we’ve engineered a compliant path to data modernization.
At AeroEngineering4.0, we don't just meet compliance standards; we architect our business around them. Our entire infrastructure is engineered for CMMC Level 2 compliance. Unlike firms that segment their security, we process 100% of our programs—defense-related or not—within our Microsoft 365 GCC High environment. This ensures that every byte of your data receives the enhanced sovereign protections of a secure government cloud as our standard operating procedure.
Learn more about our other capabilities and offerings.